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Speed & Length Measurement

InteliSENS¢â SLR-MID Series

InteliSENS¢â SLR-MID Series - front view
InteliSENS¢â SLR-MID Series - connector panel view
InteliSENS¢â SLR-MID Series - connector panel view
InteliSENS¢â SLR Series - with AiG2 interface display unit
InteliSENS¢â SL Series - with AiG2 interface display unit

Features

  • Non-contact, high-speed, solid-state laser speed and length measurement with no slippage, drift or mechanical wear and greatly reduced maintenance compared with contact wheel / roller systems.
  • Bidirectional speed and length measurement; accurately measures speed and length during line stoppage, reversal and creepage.
  • EU MID Class 1 accuracy compliant (0.125%).
  • EU MID-certified (certificate number: UK/0126/0120) for final shipping length measurement for products destined for EU-markets (EU Directive 2004/22/EC).
  • EU MID compliant 90-day data logging capability.
  • Fitted with PROFIBUS industrial communications bus as standard.
  • AiG2-MID interface display unit included as standard.
  • Optional external printer available for batch length ticket printing.

Introduction

Proton Products InteliSENSTM SLR-MID Series non-contact, bidirectional speed and length gauges provide extremely accurate speed and length measurements in almost any production environment and are MID-certified (certificate number: UK/0126/0120) for final shipping length measurement for products destined for EU-markets (EU Directive 2004/22/EC).

Automatic direction detection and measurement down to zero speed means that the InteliSENSTM SLR gauge length measurement counts both up and down, so final length measurements will still be accurate to 0.05% even with production lines that exhibit stoppage, direction reversal and creepage.

Production processes for wire, cable, web products, woven and non-woven materials, paper, plastic film, tapes, building materials, floorings and labelling can all be measured using the laser Doppler method.

Applications requiring a precise cut-to-length process benefit from the non-slip and highly accurate laser measurement technique which reduces scrap, increases uptime and improves material yield by eliminating product ¡°Give Away¡± or ¡°Short Length¡± claims.

InteliSENSTM SLR-MID Series gauges are money-saving, direct replacements for traditional problematic and high-maintenance contact wheel and roller-type devices and are extremely easy to install and operate. Integration with production line controllers such as PLCs is eased by the availability of a wide variety of industry standard communications interfaces.

The InteliSENSTM SLR-MID Series is fully-certified to Class 1 accuracy (0.125%) for final shipping length measurement on bidirectional lines for products destined for EU-markets (EU Directive 2004/22/EC).

Operating principle

Proton Products InteliSENSTM series speed and length gauges illuminate the measured surface with a precisely pitched interference pattern created by the intersection of two laser beams. The alternating bright and dark interference fringes modulate the light scattered by the object with a frequency proportional to the object speed. This scattered light is detected by a photodiode and the electrical signal digitally processed to determine the frequency and hence the speed. Object length is then calculated by integrating the speed measurement over time.

The InteliSENSTM SLR-MID Series bidirectional speed and length gauges extend this principle by using a high-frequency Bragg cell modulator to illuminate the measured surface with a scanning interference pattern, which generates an oscillating light signal even when the object is stationary. Direction of motion is determined by whether the scattered light frequency is higher or lower than the stationary frequency.

Specifications

Model
SLR3060-MID
Units
Stand-off distance300mm
Depth-of-field60mm
Maximum speed (bidirectional)5000m/min
Minimum single length measurement0.4m
Scale interval0.1mm
Accuracy class1-

Common Specifications

Specification
Minimum
Typical
Maximum
Units
Accuracy0.125%
Acceleration500m/s2
Measurement interval40µs
Laser spot size3mm
Operating temperature545¡ÆC
Environmental protectionIP67-
Weight3kg
Length230mm
Width130mm
Height75mm
Power supply152425VDC
Power consumption20W
Measurement unitsSpeedmetres / minute
Lengthmetres
Laser safety control inputsLaserAn external closed SPST contact enables the laser diode.
ShutterAn external closed SPST contact opens the laser shutter.
2¡¿Logic inputsElectricalMaximum input voltage: +24Vdc
FunctionDirectionLength resetEnd of reel (trigger printout)
3¡¿Relay outputsElectricalIsolated, floating relay contacts
Maximum voltage: 50VdcMaximum current: 0.5A
FunctionGauge FaultPreset Length 1Preset Length 2
2¡¿Pulse outputsElectricalOpto-isolated differential pairs
Output voltage: 5V or user supplied (up to 24V)
Maximum frequency: 250kHz
FunctionQuadrature (1000 pulses/m)Index (1 pulse/m)
CANbus communicationsConnects to a Proton Products AiG2-MID interface display unit
Serial communicationsRS-232 Printer port
Industrial bus communicationsPROFIBUS
OptionsExternal printer for batch length ticket printing.